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Industrial

AI4ESOPP: Artificial Intelligence for Environment

AI4ESOPP uses artificial intelligence to make industrial plant management more efficient and sustainable by integrating data, analysis, forecasting, o

AI4ESOPP

Artificial Intelligence for Environment and Sustainability of Production Plants (AI4ESOPP) aims to develop an artificial intelligence-based platform for the management, efficiency and environmental sustainability of industrial plants. The platform collects and integrates data from enterprise systems, machinery, IoT sensors and external sources, making them available to the different analysis, modelling and decision-support modules.


One of the project’s distinctive features is its ability to work with heterogeneous plants and information sources. AI4ESOPP can acquire data from next-generation machinery and Industry 4.0 systems, as well as from legacy equipment through sensors and additional acquisition systems. External information, such as weather forecasts and environmental measurements, can also be added to help interpret plant operation in its wider context.


This information layer provides an integrated view of the plant and feeds monitoring, analysis, modelling and simulation functions. The collected data can be used to identify inefficiencies and anomalies, estimate future conditions and assess possible planning and optimisation strategies. Artificial intelligence therefore acts as a support tool for operators and management, without replacing human supervision and decision-making.


For example, production data, energy consumption and weather information can be combined to assess when certain activities should be scheduled or how available energy and resources can be used more efficiently. The project also investigates Deep Learning, reinforcement learning and explainable AI techniques to improve forecasting capabilities and make model-generated recommendations easier to understand.


Environmental impact is another central element of the platform. AI4ESOPP organises data and indicators for assessing energy and environmental performance and considers the information requirements associated with standards and schemes such as LEED, ISO 50001, ISO 14001 and EMAS. The aim is to support companies in preparing the evidence and reporting needed for certification pathways and ESG assessments.


The quantity and variety of available information can make the platform complex to navigate. To simplify access to data and reports, AI4ESOPP integrates virtual assistants based on Large Language Models (LLMs), allowing users to query the platform in natural language and supporting them in interpreting results and information related to sustainability and certifications.

Five modules for an integrated platform

The platform can be described as the integration of five conceptually distinct modules:

 

1- Data collection and integration

A module designed to collect, aggregate and make available data from enterprise systems, machinery, distributed plant sensors and external sources. Activities include Data Fusion, acquisition, ingestion, storage, metadata management and ETL, creating a common and governed data foundation.

 

2- Plant analysis and monitoring

An analysis and visualisation module that makes operational and environmental information available through dashboards and monitoring tools. Depending on the type of plant, it can support the analysis of energy and water consumption, performance, anomalies and other indicators useful for understanding production-system behaviour.

 

3- Forecasting, planning and optimisation

A module based on mathematical models and artificial intelligence techniques to represent plant behaviour, simulate scenarios and support forecasting, scheduling and optimisation. Machine Learning, Deep Learning and reinforcement learning are investigated to identify inefficiencies, critical points and improvement opportunities and to compare possible operational alternatives. The resulting recommendations remain a decision-support tool for operators and management.

 

4- Environment, ESG and certifications

A reporting module that structures data and indicators for the periodic assessment of environmental impact and supports the export of information for ESG processes and certification pathways. The project considers standards and schemes such as LEED, ISO 50001, ISO 14001 and EMAS, linking collected data to the evidence required.

 

5- LLM-based virtual assistant

An interaction module based on Large Language Models that simplifies access to the platform. The assistant allows users to query data, reports and documentation in natural language and obtain textual explanations of results, making technical, environmental and certification-related

Green technologies for Southern Italy’s growth

The project is centred in Sicily and contributes to the development of technological capabilities in one of the less developed regions covered by the funding programme. Implementing AI4ESOPP in Palermo strengthens research and development activities in artificial intelligence, data management and sustainable manufacturing, while also encouraging dialogue with universities and the research ecosystem.


The project’s applied dimension is strengthened by the involvement of D’Amico – D&D Italia S.p.A. Società Benefit as an industrial partner for validating the platform in a real production environment.


From an environmental perspective, AI4ESOPP is consistent with objectives related to emissions reduction, efficient use of resources, circular economy and climate-change adaptation. The integration of industrial data, models and AI makes it possible to assess production performance and environmental impact within the same information framework, considering energy consumption, water resources and other relevant indicators.
 

Towards a greener future with AI4ESOPP

AI4ESOPP is part of the digital transformation of industry that connects production efficiency with sustainability. In line with the priorities referenced by the EUSAIR strategy and the Blue Economy, the project applies digital technologies and artificial intelligence to improve resource use, reduce waste and impact, and support production processes that are more aware of their environmental performance.


The platform therefore brings together data management, monitoring, modelling, forecasting and optimisation, environmental reporting and LLM-based interaction within a single architecture. The expected result is a modular tool that makes it easier to understand plant operation and assess operational and environmental choices on the basis of data and verifiable evidence.
 

Project funding

loghi finanziamento del progetto

Purpose and expected results

AI4ESOPP aims to develop an Artificial Intelligence-based platform for the management, efficiency and environmental sustainability of production plants. The project integrates methodologies and software components for the acquisition and management of heterogeneous data, plant monitoring, process modelling and simulation, production forecasting and optimisation, environmental-impact assessment support, and user interaction through Large Language Model-based virtual assistants.

 

Funding

AI4ESOPP is a Research and Development project implemented by Mashfrog Group S.r.l. under the Fondo per la Crescita Sostenibile - “Scoperta imprenditoriale”, within the Italian National Programme “Research, Innovation and Competitiveness for the Green and Digital Transition 2021-2027”, Action 1.1.4 “Collaborative Research”. The project is co-funded by the European Union.

 

Item Information
Beneficiary Mashfrog Group S.r.l.
Programme Italian National Programme “Research, Innovation and Competitiveness for the Green and Digital Transition 2021-2027
Measure Fondo per la Crescita Sostenibile - Scoperta imprenditoriale (D.M. 13 luglio 2023)
Action Fondo per la Crescita Sostenibile - Scoperta imprenditoriale (Ministerial Decree of 13 July 2023)
Support Co-funded by the European Union

 

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